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Distill Industrial Wastewater Using Waste Heat with Innovative Low-Temperature Distillation (LTDisTM) Technology

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CCR Logo Concepts V3

The Low-Temperature Distillation (LTDisTM) technology is a patented, award-winning technology licensed to Crystal Clearwater Resources (CCR). This cutting-edge technology is a low-temperature and low-pressure desalination process to treat challenging and variable saline wastewater that cannot be treated economically by traditional means. CCR has partnered with Integrated Sustainability to both mature the technology in demonstration and pilot projects. Integrated Sustainability has committed to bring its 100-person water focused company as part of CCR’s technical development team, supporting CCR’s strategy for bringing innovative, best in class treatment to the North American energy sector.

First of Its Kind

The LTDisTM technology is a step-change, clean technology innovation that works towards balancing a carbon neutral economy and sustainable resource management while encouraging economic growth and diversification. This technology can utilize low grade waste heat to provide up to 100% of the thermal load creating a significant operational cost advantage over other thermal and membrane solutions. LTDisTM resolves many challenges of traditional desalination technology including high capital cost, significant thermal or electrical input requirements, low water recovery, and high GHG emissions. The modular and standardized design also allows for plant sizes to be scaled up or down to meet the demand of clients’ needs.

Distill Industrial Wastewater Using Waste Heat with Innovative Low-Temperature Distillation (LTDisTM) Technology 1

Waste Heat Application

The LTDisTM technology uses low grade heat to evaporate saline water and recover fresh water by employing an adaptive process that utilizes self-correcting vacuum pressure settings and internal circulation to maintain a thermodynamic balance in response to changing external variables. This makes LTDisTM ideally compatible with waste heat and solar thermal energy as alternatives to hydrocarbon-based energy sources for desalination.

LTDisTM does not require extensive contaminant pre-treatment in comparison to other thermal and membrane technologies. The use of low-grade heat and high circulation rates prevents scaling on heat transfer equipment that has plagued other evaporative solutions. Solids formed within the system are removed in the brine reject stream and contaminants of concern to operations, such as hydraulic fracking, are concentrated into either brine or non-condensable gas streams. The concentrated brine stream can then be injected into an existing disposal well, and the non-condensable gases can be sent to existing gas management equipment on site.

Alternative To Chemical Dosing

Thermodynamic properties, not chemical reaction rates, drive the distillate recovery, allowing the LTDisTM technology to operate over a larger range of feed water quality than most alternative solutions. Performance is not impacted by changes in feed water quality during operation. This flexibility makes it a good fit for produced water, which changes from well to well, and the technology is transferrable between facilities, applications, and industries with very little customization required.

Distill Industrial Wastewater Using Waste Heat with Innovative Low-Temperature Distillation (LTDisTM) Technology 2

Cost Savings & Environmental Benefits

The LTDisTM unit can reduce the need for stranded capital in inground produced fluid conveyance pipelines and storage infrastructure. Using waste heat to power the LTDisTM unit results in a minimal operations cost, and in some cases, there is a [90%] reduction in comparison to traditional desalination technologies. Ultimately, deployment of this technology will substantially reduce the cost structure and GHG footprint for water management in the energy and industrial wastewater sectors.

LTDisTM can significantly reduce GHG emissions because waste heat can be used as the thermal energy source for the process. A conceptual model that estimates the GHG emissions generated in the treatment of 20,000 bbl/d of wastewater using LTDisTM technology, compared to a generalized direct contact evaporation technologies, was completed.

Distill Industrial Wastewater Using Waste Heat with Innovative Low-Temperature Distillation (LTDisTM) Technology 3

Sky Eye Measurement

As shown in the figure above, in a sample case study, direct contact evaporation technologies generate nearly 79,000 tCO2e/yr from its evaporation, desalination, and power requirements alone. Conversely, LTDisTM uses waste heat produced at the site, only generating carbon dioxide through its electrical energy demand, resulting in the generation of just over 3,200 tCO2e/yr.

In this case study representing typical waste heat found at gas processing facilities, it amounts to an estimated yearly CO2e savings of 95% when LTDisTM is used instead of other direct evaporation technologies.

GHG emissions reductions are not the only environmental benefits that the LTDisTM unit provides. The unit is also impactful in the following ways:

  • Decreasing the volume of water lost from the water cycle when sent to disposal
  • Recondensation of treated water for beneficial re-use reduces the need for freshwater withdrawal from the environment
  • Reducing the strain on already limited disposal injection formations
  • Decreasing the risk of over pressurization of injection wells leading to induced seismicity by decreasing disposal volumes
  • When compared to Clean Brine recycling – LTDis desalination reduced environmental risk when conveying water in surface hose and will reduce saline water trucking to help alleviate stakeholder concerns including traffic and road wear
  • Treating water to beneficial reuse specifications that allow for release into many more suitable uses beyond only hydraulic fracturing reuse

Filling The Gap

The oil and gas industry has proactively begun to re-use produced water in hydraulic fracturing with the positive outcome of both reducing costs and reducing freshwater consumption. There has not yet been a viable treatment or beneficial reuse alternative for when the water demand for hydraulic fracturing falls behind all the produced water generated, a scenario that is especially true in fully developed and producing fields, where only a few wells are added each year to replace declines. When the entire field is consistently generating produced water with high hardness and total dissolved solids (TDS), and often in tandem with difficult challenges like H2S, the excess produced water is almost always sent to disposal.

LTDisTM technology has the potential to reduce the amount of produced water being disposed by as much as 80%, and in some scenarios, turn hydraulic fracturing into a net producer of fresh water.

The scalability and potential of LTDisTM technology within the oil and gas sector alone is significant. Suitable markets include LNG, upstream shale plays, midstream gas processing facilities, and thermal recovery of unconventional and oilsands reserves; all generate wastewater streams with high hardness and TDS, and all have facilities that generate suitable waste heat. In addition, the application of waste heat can positively contribute to a GHG and water conservation impact.

Best-In-Class Clean Technology

LTDisTM is simply the Best-In-Class of commercially available technologies for desalination, overcoming multiple recycling barriers and technology challenges. Using this next generation technology to treat wastewater for beneficial reuse has the potential to displace hundreds of thousands of cubic meters of freshwater per year, being a significant contributor to sustainable industry develop and the fight against climate change.

Contact us for a more in-depth conversation on how this technology can improve your water treatment operation. 

Scott Carson
VP, Marketing & Business Development
Crystal Clearwater Resources
[email protected]

Yves Matson
Director, Strategic Development
Integrated Sustainability
[email protected] 

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